Zhengzhou Xinguang Mining Machinery Manufacturing Co., Ltd.
Modelo: XG-40
Taxa De Granulação: Até mais de 93%; taxa de pelotização 70%-90%
90% De Diâmetro Do Pellet: 3-5mm
Portas De Descarga: 3 portas para produção intermitente
| Item | Specification | Localization Adaptation Note for Overseas B‑Buyers |
|---|---|---|
| Core Working Principle | Rotating disc realizes agglomeration granulation for powder & small‑particle feedstock; material rolls inside curved disc to form round pellets | Flexible layout, fits plant‑revamp and new‑build projects across Africa, Latin‑America, Southeast‑Asia |
| Overall Disc Structure | Integral arc‑shaped pan structure; three discharge ports for intermittent production | Reduces manual workload for batch‑type production in remote sites with limited labour |
| Balling Rate Range | 70%‑93% | High pellet forming efficiency for mineral and industrial powder feedstock |
| Typical Finished Pellet Size | 90 % output pellets within 3‑5 mm | Stable particle distribution for downstream calcination or briquette workflows |
| Drive System | Flexible belt transmission between reducer and motor; smooth startup, shock‑absorbing, extend equipment service life | Mitigate current shock for sites with unstable local power grid |
| Disc‑Bottom Reinforcement | Multiple radial steel‑plate reinforcement; heavy‑duty thickened base; no anchor bolts required for installation | Greatly cuts civil‑foundation investment for old‑plant retrofit |
| Disc Inclination | Adjustable via angle shims for flexible parameter tuning | Adapt different raw‑material characteristics by modifying tilt angle |
| Cleaning Mechanism | Non‑power combined scraper assembly for pan‑wall, pan‑bottom and corner cleaning; prevents large mud‑ball formation | Auxiliary power consumption lowered, optimizes main‑motor energy‑cost |
| Applicable Raw Materials | Coal powder, cement, clinker, limestone, shale, coal gangue, clay, peat, sludge, fermented manure and other non‑viscous fine powder / small lumps | Wide raw‑material adaptability for Mineral Processing, building‑material and bio‑waste recycling |
| Emission Feature | Almost zero waste water & waste gas during granulation process | Meets increasingly strict overseas environmental‑protection requirements |
| Custom Options | Disc diameter, scraper configuration, discharge‑port layout | Motor voltage configurable for local grid; technical confirmation required before order placement |
| Target B‑End Buyer Type | Local Real‑World Pain Points | Newbase Product Quantified Advantages & Selling Points |
|---|---|---|
| Mineral powder processing plant operator (Southeast Asia) | Traditional granulation equipment delivers low balling rate; excessive irregular pellets reduce downstream calcination efficiency; complicated bolted foundation raises retrofit cost | Our High Balling Rate Disc Granulator adopts integral arc‑pan; typical reference: balling rate maintained 82‑93 %; no anchor‑bolt installation cuts civil‑work investment 55‑65 % |
| Limestone‑based building‑material producer (Latin‑America) | Pellet size fluctuates violently; large mud‑balls frequently appear; high auxiliary power consumption increases production OPEX | This Limestone Disc Granulator equips non‑power integrated scrapers; reference test: large mud‑ball occurrence greatly suppressed; auxiliary power consumption reduced 20‑28 % |
| Coal‑gangue & solid‑waste recycling investor (Africa) | Waste‑recycling projects face tight capital; old‑style granulators demand heavy on‑site modification and skilled operators; high pollutant discharge violates local environmental rules | Our Coal Gangue Disc Granulator suits multi‑waste granulation; typical reference: flexible layout for plant revamp; nearly zero waste‑water / waste‑gas output, lowering environmental compliance risk |
| Mining EPC & complete‑set‑plant importer | Need powder‑pelletizing module for tender‑based turn‑key Mineral Processing projects; lack complete English‑language erection‑operation documents | Multiple disc‑size options; deliver English O&M manual and layout drawings; easy integration for full‑scope Mining Solutions matched with feeding and drying Equipment |
R: Funciona para pó não viscoso e matéria-prima de partículas pequenas, incluindo calcário, ganga de carvão, argila, lodo, etc. Materiais altamente pegajosos não são recomendados. Compartilhe seus dados de amostra de material, nossos especialistas fornecem conselhos de configuração direcionados para seu granulador de disco de calcário.
R: Nosso projeto de base para serviços pesados permite a operação sem chumbadores. Se você integrá-lo a outros equipamentos de linha de produção, a preparação básica do solo ainda será necessária. Se você precisar de soluções de mineração de escopo completo, podemos combinar unidades de alimentação a montante e unidades de secagem a jusante.
R: Os principais itens de ajuste incluem ângulo de inclinação do disco, taxa de alimentação e condição de umidade do material. O conjunto raspador sem energia mantém a superfície da panela limpa. Fornecemos manual de O&M em inglês e orientação de operador de vídeo remoto para operadores estrangeiros.
Você está adquirindo máquinas duráveis de alta qualidade para pelotização de aglomeração de pó, para aumentar a taxa de formação de bolas, estabilizar o tamanho do pellet acabado e reduzir o investimento em fundações civis para linhas de produção novas ou reformadas?
Sou Melissa, Diretora de Exportação da Newbase, com 10 anos de experiência global em projetos de processamento mineral. Compartilhe sua meta de produção, tipo de matéria-prima ou gargalos existentes na planta. Nossos engenheiros de processamento mineral responderão dentro de 24 horas úteis com proposta e cotação de configuração personalizada.
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